Emerson- Model-1066-C-HT-60+23820-00+Probe
Product description
Comprehensive Solution for Emerson 1066-C-HT-60+23820-00+Probe (Adaptation Guide for the Bolivian Market)**
I. Core Technical Parameters and Application Scenarios
1. **Product Composition**
- **1066-C-HT-60 Transmitter**:
- **Function**: A single-channel contact conductivity analyzer that supports 4-20mA output with the HART protocol superimposed. It is suitable for liquid analysis (such as industrial wastewater and chemical processes).
- **Technical Indicators**:
- Measurement Range: 0-200,000 μS/cm (can be extended to high concentrations).
- Accuracy: ±0.5% (typical value).
- Communication Protocol: HART 7.0 (compatible with PLC/DCS systems).
- Ambient Temperature: -20°C to +65°C, suitable for the high-temperature mining areas in Bolivia (such as Oruro) and the low-temperature areas on the plateau (such as La Paz).
- **23820-00 Mounting Bracket**:
- **Purpose**: For pipeline or wall-mounted installation, compatible with the 1066 series transmitters, and supports the IP66 protection level.
- **Probe Conductivity Sensor**:
- **Model Examples**: Rosemount 400 series contact sensors (such as 403VP, suitable for corrosive media) or 222 series toroidal sensors (non-contact, anti-fouling).
- **Key Parameters**:
- Material: 316L stainless steel/titanium alloy (optional).
- Temperature Range: -40°C to +135°C.
- Pressure Rating: Maximum 100 bar (customization is required for high-pressure conditions).
2. **Typical Applications in Bolivia**
- **Mining Wastewater Treatment**:
- **Solution**: 1066-C-HT-60 (powered by 220V) + 403VP sensor to monitor the concentration of heavy metal ions.
- **Advantages**: The built-in temperature compensation algorithm automatically corrects the influence of temperature fluctuations in plateau areas (such as Potosí).
- **Water Quality Monitoring for Agricultural Irrigation**:
- **Configuration**: 1066-C-HT-60 (4-20mA output) + 222 sensor to monitor the TDS value of irrigation water in real-time.
- **Function**: Remotely adjust the alarm threshold through the HART protocol to meet the wireless data transmission requirements of remote farmland.
- **Process Control in Chemical Production**:
- **Scenario**: Monitoring the concentration of sulfuric acid (0-100% H₂SO₄).
- **Special Requirements**: It needs to be equipped with a sensor resistant to strong acids (such as 404VP, made of polyetheretherketone).
II. Procurement and Localized Services
1. **Supply Channels**
- **International Platforms**:
- **eBay/Alibaba**: Brand-new equipment costs about 3,500-4,500 US dollars (including freight), and an additional import tariff of about 15% needs to be paid for Bolivia.
- **Authorized Dealers**:
- **Kempston Controls** (UK): Spot supply, with a delivery period of 2-4 weeks.
- **Teknihaus** (US): Provides technical support in Spanish, and the price is about 3,135 US dollars.
- **Local Cooperation in Bolivia**:
- **Contact Emerson's Peruvian Branch** (Emerson Process Management del Peru Sac) to coordinate the import customs clearance and logistics in Bolivia through it.
- **Local Integrators**: Such as **Inca S.A.** in Santa Cruz (a partner of Schneider), which can provide installation and commissioning services.
2. **Technical Documentation and Training**
- **Spanish Resources**:
- **Operation Manual**: [Rosemount 1066 Spanish Manual](registration is required for download).
- **Online Training**: Emerson's global service platform provides Spanish Webinars covering calibration and fault diagnosis.
- **Localized Support**:
- **On-site Service**: Inca S.A. provides paid installation guidance (about 200 US dollars per day).
- **Spare Parts Supply**: Commonly used parts (such as sensor electrodes and seals) can be purchased through Emerson's Peruvian branch, with a delivery period of about 1 week.
III. Compliance and Sustainability
1. **Certification Requirements**
- **Mandatory Certifications**:
- **CE**: Complies with the EU electrical safety standards (essential for import customs clearance).
- **INMETRO**: If it is used for projects on the Brazilian border, an additional Brazilian certification needs to be applied for.
- **Local Standards in Bolivia**:
- It is necessary to provide the **Resolución 2172** electrical safety statement (issued by an Emerson-authorized laboratory).
2. **Environmental Protection Features**
- **Energy-saving Design**: The power consumption of the transmitter is ≤2.5W (24V DC), and the long-term operating cost is lower than that of traditional analog instruments.
- **Material Recycling**: The sensor housing is made of recyclable plastic, which complies with the EU RoHS directive.
IV. Key Points of Installation and Maintenance
1. **Hardware Installation**
- **Wiring Specifications**:
- **Power Supply**: 24V DC (±10%), and it is recommended to use a 2.5mm² shielded cable.
- **Signal Output**: A 250Ω resistor needs to be connected in series in the 4-20mA loop (necessary for HART communication).
- **Mechanical Installation**:
- **Pipeline Installation**: Use the 23820-00 bracket to ensure that the sensor is inserted vertically into the pipeline (flow rate ≤5m/s).
- **Wall-mounted Installation**: Select a dry and ventilated location to avoid direct sunlight.
2. **Calibration and Maintenance**
- **Calibration Cycle**: Calibrate with a standard solution (such as 1413μS/cm KCl) every quarter, and in a high-temperature environment (>60°C), calibration is required every month.
- **Troubleshooting**:
- **No Output**: Check the power supply voltage (it needs to be ≥12.7V) or replace the HART module.
- **Abnormal Reading**: Clean the sensor electrodes (using a soft brush + deionized water), or replace the electrolyte (such as a pH sensor).
3. **Configuration of Advanced Functions**
- **HART Communication**: Remotely configure the range, damping time, and alarm parameters through the **Emerson AMS Device Manager** software.
- **Data Recording**: Supports integration with the SCADA system and stores historical data (an additional data recording module needs to be purchased).
V. Cost Comparison and Alternative Solutions
Model | Price (US Dollars) | Advantages | Disadvantages |
1066-C-HT-60 | 3,000–4,600 | High precision, HART communication, strong corrosion resistance | Higher price |
Endress+Hauser CPM223 | 2,500–3,800 | Supports Profibus DP, and has a complete local service network | Fewer models suitable for Bolivian voltages |
Yokogawa DPharp EJA430A | 1,800–2,800 | High cost-effectiveness (30% lower in price) | Basic functions, no HART protocol |
VI. Technical Support and After-sales Service
- **Local Service**:
- **Inca S.A.** (Santa Cruz): Provides a 1-year warranty, covering parts replacement and technical consultation.
- **Emerson's Peruvian Branch**: The emergency fault response time is ≤24 hours.
- **International Support**:
- **Global Customer Service Hotline**: +591 3351 5151 (service in Spanish).
- **Online Support**: [Emerson Technical Forum], where you can submit fault work orders.
Conclusion**
The Emerson 1066-C-HT-60+23820-00+Probe is an ideal choice for liquid analysis in the industrial, mining, and agricultural fields in Bolivia. Its high-precision measurement, flexible communication, and localized service network can meet the needs of complex environments. If it is necessary to adapt to special scenarios (such as high-concentration strong acids and high-pressure conditions), it is recommended to contact Emerson's customization team (email: www.transformerandswitchgear.com).
*Note: The price and delivery period may be adjusted due to market fluctuations. It is recommended to confirm the latest information with the dealer before procurement.*