Core Guide for Customizing Power Distribution Boxes

 I. Customization Process

1. **Requirement Analysis**

   - Clarify the purpose: Residential/industrial/commercial power distribution, equipment control, emergency power supply, etc.

   - Load List: List parameters such as the names, powers, voltages, and starting currents of all electrical equipment.

   - Installation Environment: Indoor/outdoor, humidity/temperature, dust/corrosive gases, etc.

2. **Parameter Design**

   - Rated Voltage: AC 220V/380V (according to equipment requirements).

   - Total Current Capacity: Calculated based on the sum of loads multiplied by a safety factor of 1.2 to 1.5 times.

   - Number of Branch Circuits: Divided according to functions or areas (such as lighting, air conditioning, dedicated lines for equipment).

3. **Function Configuration**

   - Main Circuit Breaker: With leakage protection (for households) or high breaking capacity (for industries).

   - Branch Switches: Miniature Circuit Breakers (MCB) or Molded Case Circuit Breakers (MCCB).

   - Additional Functions: Surge protection, intelligent monitoring modules, remote control, etc.

4. **Structural Design**

   - Material Selection: Cold-rolled steel plate (needs to be sprayed with plastic for anti-corrosion), stainless steel (for outdoor use), insulating plastic (for special environments).

   - Protection Level: IP54 (dust-proof and splash-proof), IP65 (waterproof), IP66 (strong waterproof).

   - Size Planning: Determine the size of the box according to the number of components and heat dissipation requirements.

5. **Production and Testing**

   - Draw electrical schematic diagrams and installation diagrams, and mark the numbers of terminal blocks.

   - After factory assembly, conduct withstand voltage tests (2500V/1 minute) and insulation resistance tests (≥50MΩ).

 II. Examples of Core Parameters

Parameter ItemsExample of Residential Power Distribution BoxExample of Industrial Power Distribution Box
Rated VoltageAC 220VAC 380V
Total Current63A250A
Number of Branch Circuits8-12 circuits